Compensated stacking – Package quality with high performance

KL545/-S + KL/565-S

Based on Siemens’ latest developments in control and automation technology, Gämmerler has expanded its range of compensating stackers with the models KL/545-S and KL/565-S.
The Siemens control system S7-1500 and the latest components of drive technology are further enhancing the machine, operating with the proven Gämmerler LiftPack-technology. Additionally a TP-1200 PRO operating panel with new visualization and control logic serves as HMI-Interface, significantly increasing operator settings and information.

Advantages KL545/-S + KL/565-S

  • Minimum air consumption
  • Easy operation
  • Gentle copy and bundle handling
  • Short cycle times
  • High bundle quality for palletizing
Gaemmerler-Kreuzlegen Zeichnung Maßeinheit
LeistungKL 545 SKL 565 S
Cycle time≥ 1,5 sec. (depending on copy)≥ 1,7 sec. (depending on copy)
≥ 1,2 sec. with Servo pusher (depending on copy)≥ 1,3 sec. with Servo pusher (depending on copy)
Pagination4 – 96 Heatset / Gravure4 – 128 Tabloid
FormatsA 105 – 330 mm (with rear-eject 105 – 310 mm)A 145 – 330 mm (with rear-eject 145 – 330 mm)
B 140 – 500 mmB 140 – 500 mm
D max. 560 mmD max. 560 mm
Layer heightmax. 200 mmmax. 300 mm
Bundle heightmax. 300 mmmax. 400 mm
KL-545-S-Kreuzleger-Gaemmerler-Detail
KL-545-S-Kreuzleger-Gaemmerler-details

KL 540

Liftpack Compensating Stacker

Ultimate Stack Quality at Highest Press Speed: the compensating stacker KL 540 is equipped with the proven Gämmerler LiftPack technology. The KL 540 is suitable for bundle heights up to 300 mm. Numerous options allow to meet the individual customer requirements.

Advantages KL 540

  • Minimum air consumption
  • Easy operation
  • Gentle copy and bundle handling
  • Short cycle times
  • High bundle quality for palletizing
KL 540
Gaemmerler-Kreuzlegen Zeichnung Maßeinheit
Performance
Cycle time≥ 1,5 sec. (depending on the copy )
≥ 1,2 sec. with Servo pusher (depending on the copy )
Pagination4 – 96 Heatset / Gravure
FormatsA 105 – 330 mm (with rear-eject 105 – 310 mm)
B 140 – 500 mm
D max. 560 mm
Layer heightmax. 200 mm
Bundle heightmax. 300 mm
KL 540 Liftpackkreuzleger Gaemmerler
KL 540 Versammelbereich Drehkorbverstellung Gaemmerler
KL 540 Liftpackkreuzleger elektrische Drehkorbverstellung Gaemmerler

KL 560

LiftPack-Compensating Stacker

Inline-Finishing in Newspaper-, Illustration- and Gravure-Printing: equipped with the proven LiftPack technology the KL 560 offers highest bundle quality for copies up to 128 pages tabloid in the field of newspaper-, offset- and gravure-printing. Numerous options allow to meet the individual customer requirements.

Advatages KL 560

  • Highest bundle quality for palletizing
  • Maximum production reliability
  • Easy operation
  • Low maintenance- and operating costs
  • Very low cycle times for optional
  • Servo-pusher
KL 560
Gaemmerler-Kreuzlegen Zeichnung Maßeinheit
Performance
Cycle time≥ 1,7 sec. (depending on copy)
≥ 1,3 sec. with Servo pusher (depending on copy)
Pagination4 – 128 Tabloid
FormatsA 145 – 330 mm (with rear-eject 145 – 230 mm)
B 140 – 500 mm
D max. 560 mm
Layer heightmax. 300 mm
Bundle heightmax. 400 mm
KL 560 Liftpackkreuzleger Gaemmerler
KL 560 Liftpackkreuzleger Einlaufrüttler Gaemmerler
KL 560 Liftpackkreuzleger Produktstromstabiliesierung Gaemmerler

VM 500

Electrostatic Blocking Module

The blocking module VM 500 is used for stabilization and temporary fixing of unstrapped bundles. Normally the module is integrated into automatic palletizing systems, however, it can be used as well if highest bundle quality is required while manually palletizing.

The desired quality is achieved on the one hand by a repeated compaction (with up to 5.000 N) and on the other hand by electrostatically charging the bundle with up to 60 kV. The blocking module VM 500 is directly connected to the Gämmerler compensating stacker KL 540 (300 mm bundle height) or to the KL 560 (400 mm bundle height). This allows a compact footprint and also short bundle transport distance, therefore achieving gentle bundle conveying and short cycle times.

Advatages VM 500

  • Easy to operate
  • Gentle bundle handling
  • High bundle quality for palletizing
VM 500
Gaemmerler-Kreuzlegen Format Zeichnung Maßeinheit
Performance
Cycle time≥ 4 Sek. (depending on copy)
FormatsA 105 – 330 mm
B 140 – 500 mm
Bundle heightmin. 55 mm
max. (300) 400 mm
VM 500 Verblockungsmodul Gaemmerler
VM 500 Verblockungsmodul Detail Gaemmerler
VM 500 Verblockungsmodul Detail Gaemmerler

BL 416

Vielfältiger Anwendungsbereich und hohe Paketqualität

Der Buchbinderei Kreuzleger BL 416 bietet eine hohe Einsatzflexibilität für die Paketbildung nach Dreischneidern o. Ä. Der Anwendungsbereich umfasst das Stapeln von Buchvorprodukten, wie z.B. Buchblöcke, Bücher, klebegebundene Broschüren, Kataloge und Zeitschriften. Das Funktionsprinzip des Kreuzlegers, der standardmäßig mit einem Servo-Ausstoßer ausgerüstet ist,  basiert auf der bewährten 2-Stufen-Stapeltechnik mit sich horizontal öffnenden Sektionen. Einfache Bedienung bei hoher Flexibilität, ein breites Formatspektrum, schnelle Umrüstung und eine optimale, palettierfähige Paketqualität zeichnen diesen Kreuzleger aus dem Hause Gämmerler aus.

Vorteile des BL 416

  • hohe Einsatzflexibilität
  • bewährte 2-Stufen-Stapeltechnik
  • Einfache Bedienung
Leistung
Produktionsleistungmax. 18000 Expl./h (abhängig vom Produkt und wenn t=T, Lagenaufbau, installierten Optionen)
Ausschubleistungmax. 50 Stapel/min (bei einseitigem Ausstoßen)
max. 55 Stapel/min (bei beidseitigem alternierendem Ausstoßen)
Produktdickent = min. 1 mm, T  = max. 70 mm
FormateA 100 – 320 mm
B 125 – 480 mm
Lagenhöhemax. 160 mm (Vorstapeleinheit)
Stapelhöhemax. 330 mm (abhängig vom Lagenaufbau)
Kreuzleger BL416 Gämmeler
Kreuzleger BL416 Gämmeler
Kreuzleger BL416 Gämmeler

BL 408

Bindery Compensating Stacker

The BL 408 offers high flexibility for bundle production after saddle-stitchers, perfect binders, inserters- and folding machines. It gives the printer or bookbinder the possibility to stack soft cover books, as well as a range of commercial products, direct mailings and saddle-stitched products with ring loops.

 

Advantages BL 408

  • Easy and fast change-over
  • Easy operation
  • Gentle copy and bundle handling
  • High flexibility
  • High bundle quality for palletizing
BL 408
Gaemmerler-Kreuzlegen Zeichnung Maßeinheit
Performance
Throughputmax. 20.000 Ex./h only applying for single copies,
depending on product,
according to equipment variation)
Copy thicknessessingle copy min. 0,2 (4 pages) mm,  max. 12 mm
two-ups min. 0,2 (4 pages) mm, max. 12 mm
Formatesingle copy A 64 – 330 mm, B 120 – 480 mm, D max. 560 mm
two-up A 64 – 330 mm, B 72 – 240 mm, D max. 560 mm
Layer heightmax. 80 mm (pre-collecting chamber)
Bundle heightmax. 250 mm (according to equipment variation)
BL408 Buchbinderei-Kreuzleger Gaemmerler
BL408 Buchbinderei-Kreuzleger Gaemmerler